Animal feed production is a complex and highly energy-intensive process, requiring significant consumption of both electrical and thermal energy. For this reason, more companies in the agri-food sector are investing in advanced energy efficiency technologies to improve performance and reduce operating costs.
Ortea Next has recently supplied two 2500kVA Enersolve ESL10 energy-saving systems to one of the most important Italian companies in the poultry sector, for a production unit specialising in feed manufacturing.
THE IMPORTANCE OF ENERGY EFFICIENCY IN FEED MILLS
Feed production is based on the homogeneous mixing of balanced nutrients (proteins, carbohydrates, fats, minerals and vitamins). This process, divided into eight main stages, requires a high energy demand and makes feed mills among the most energy-intensive industries in the agri-food sector.
According to industry studies, each tonne of feed produced requires on average 20 kWh of electricity and 55 kWh of thermal energy. With annual production easily exceeding tens of thousands of tonnes, energy costs become one of the main operating expenses.
The most energy-consuming stages are grinding and, above all, pelletising, where the electrical power absorbed by the machines reaches very high levels. It is therefore clear that energy-saving interventions in feed mills can have a direct impact on competitiveness and economic sustainability.
A DECISION MADE WITH THE ENERGY MANAGER
The project was developed in close cooperation with the company’s energy manager, a highly skilled professional who guided the analysis of the plant’s energy needs. The technical dialogue between the customer and our specialists made it possible to identify the most suitable configuration, maximising efficiency and energy savings.
The decision to adopt an Enersolve system came after a thorough comparative evaluation of other available solutions: further proof of Ortea Next’s ability to stand out for technical expertise, reliability and innovation.
ENERSOLVE ESL10: TECHNOLOGY FOR SAVINGS
The two 2500kVA Enersolve ESL10 systems installed in the feed mill provide an excellent solution for reducing electricity consumption and optimising the quality of the energy supplied to loads.
The Enersolve technology works through intelligent energy control. The result is tangible energy savings, which translate into lower costs and improved reliability of production processes.
Thanks to its modular and scalable architecture, Enersolve systems can be adapted to the needs of companies of all sizes and sectors, making them a strategic choice for industrial energy efficiency.
THE ENERSOLVE RANGE FROM ORTEA NEXT
The Enersolve line is designed to meet the needs of companies in different industries, from food to automotive, from chemicals to logistics.
- Power range: from 45kVA up to 3200kVA, covering plants of all sizes.
- Operation: the systems continuously measure the network’s electrical parameters and apply dynamic corrections that optimise energy use, reducing waste and inefficiencies.
- Benefits: savings of between 3% and 12% on electricity consumption (depending on load type), lower plant maintenance costs, improved production continuity.
Enersolve is not just an energy-saving device: it is an enabling technology for industrial sustainability, helping companies reduce environmental impact and improve economic performance.
FAQ: ENERGY SAVING FOR ENERGY-INTENSIVE COMPANIES
WHY IS ENERGY SAVING SO IMPORTANT FOR FEED MILLS AND POULTRY COMPANIES?
Because production processes are highly energy-intensive: reducing consumption means not only cutting costs but also making the company more competitive and sustainable.
HOW MUCH CAN BE SAVED WITH AN ENERSOLVE SYSTEM?
Depending on the characteristics of the plant and its loads, average savings range from 3% to 6% on electricity consumption, with a short payback period.
BESIDES SAVING ENERGY, WHAT OTHER BENEFITS DOES ENERSOLVE PROVIDE?
Voltage stabilisation, protection of sensitive loads, reduced need for extraordinary maintenance and improved operational continuity.
